Granular Starch Hydrolysis

Granular Starch Hydrolysis with external enzymes or corn with expressed enzymes:


• Use granular starch-hydrolyzing (GSH) enzymes (e.g., Stargen from Genencor or BPX from Novozymes) to convert starch into dextrins at temperatures lower than 48 C and hydrolyze dextrins into fermentable sugars during SSF


• Not require heating of the corn slurry to high temperatures for cooking or liquefaction; therefore, GSH enzymes reduce the overall utility requirements of the dry grind process.


• With GSH enzyme, the liquefaction, saccharification, and fermentation steps can all be combined into one single step. Compared to conventional enzyme treatments,
      o No increase in viscosity of the corn slurry that occurs during gelatinization and cooking; Therefore, higher concentrations of solids can be used in corn slurries, which allows the fermentation to reach increased final ethanol concentrations
     o Glucose concentrations with GSH enzymes are typically lower but the final ethanol concentrations and ethanol yields remain similar.
     o glycerol concentrations are lower for GSH treatment so that yeast cells are thus subjected to a low osmotic stress; thus improving the overall productivity by lowering the production of glycerol


• The cost of GSH enzymes is approximately double that of conventional enzymes; but overall material, capital, and operational cost may be advantageous.


In addition, if using enzyme expressed corn seeds as feedstocks, the cost of enzyme will be signifcantly low.